Stainless Steel Tanks, Vessels and Reactors
NJR has top skill in the fabrication in the pressure vessel, welding and so on. It provides various of precision stainless steel equipment for clients in pharmaceutical, food industry. All machines adopt hygienic grade 304 or 316L stainless steel. The parts needed to contact materials are precision polishing finish to make sure no remain during your production.
Some common pharmaceutical stainless steel vessels, tanks, pipes and fittings are shown below. If you need custom pharma stainless steel equipment, feel free to contact with us. NJR will customize one-stop solution which suits you best.
-
- Stainless Steel Bioreactors Stainless Steel Vessels and Reactor can use mixer to mix liquid, solid and other materials to promote the chemical reaction under specific temperature and pressure. They are widely used in compounding and production of various of pharmaceutical preparation.
-
- Stainless Steel Formulation Vessels The dosing tank of NJR can finish compounding, dissolving, heating, cooling, insulation, sterilization and storage automatically. It can be used for purification of pharmaceutical industry, production of food and fermentation liquid and all kinds of water treatment industry. Under some flammable, explosive and easy to leak atmosphere, the dosing tank can also normally work.
-
- Stainless Steel Fermenter The fermentation module is able to compound, ferment, harvest and ultra-filtrate the culture medium. No matter which purpose is the equipment for, like research, pilot testing or industrialized production, NJR can provide equipment depends on your condition with volume ranging from 5L to 3000L.
-
- Cell Culture Bioreactor The cell culture bioreactor is a multifunctional bioreactor, which is mainly used on the biopharmaceutical field, like the production of monoclonal antibody, insulin, albumin, vaccine, and blood products
Support processes including batch, fed-batch
Able to mix the hydrogen, carbon monoxide, nitrogen and methane together
-
- Stainless Steel Mixing Tank The mixing tank is an ideal equipment used for liquid mixing, especially suitable for the purification of pharmaceutical products with uniform concentration in the tank. NJR provides stainless steel mechanical stirrer tank and magnetic stirrer tank.
Adopt 316L or 304 stainless steel to make the tank with interior precision polish finish while the outer surface is all-welding stainless steel plate.
-
- Stainless Steel Storage Tank NJR Stainless steel storage tank is made out of the 304 or 316L precision stainless steel while the interior is mechanical polishing or electropolishing finish with Ra≤0.28μm. It suits the purification area of pharmaceutical industry very much. The liquid compounding of food or fermentation and the treatment of water is likely to used it.
-
- Conical Screw Vacuum Dryer The pharma grade conical vacuum dryer is a vacuum dryer using conical heat system and central agitating shaft heat system to dry materials quickly. Besides, due to the closed design and indirect heat mode, the drying mixing tank is suitable for drying of some products with special characteristic, which is difficult to use the common drying method, like the wet crystal active component
-
- Nutsche Filter Dryer The equipment can filter, clean and dry to replace the vacuum filter, pressure filter, double conical dryers, drying oven and so on. The filtration, cleaning, drying and solid unloading can all be finished with one machine.
The dryer can realize fully-closed continuous operation in whole process. What’ more it can be used for the production of sterile required products
-
- Turn-key Processing Equipment NJR offers a complete range of precision stainless steel vessels, tanks and accessories suitable for any pharmaceutical formulation. These equipment can all be customized for you in the terms of volume, structure and functions according to your production requirements.
Meet the sanitary requirements
In order to clean easily, the inlet, outlet, hole and welding place of the stainless steel tanks and reactors all adopt flange pulling techniques to produce a circular transition region so that the surface is smooth and no dead space for cleaning. The seals of shaft adopt special hygienic grade mechanical seals. The valves are all sterile sampling valves and sterile tank bottom valve to make sure the material will not be contaminated. If you have stricter sanitary requirements for reactor vessels or formulation tanks, NJR can equip the 121℃ steam inline sterilization system with hygienic grade pressure gauge.
Flexible customization to satisfy your exact requirements
According to your production needs, NJR provides flexible customization including:
- if mixing is needed, NJR provides different kinds of baffle which can be fixed in different place in the mixing tank with speed ranging from 10rpm to 120rpm. You can also choose constant speed mixing or poleless speed-adjusting mixing.
- the outer surface of tank body is all-welded 304 stainless steel plate while the insulation material is hydrophobic aluminum silicate salt felt.
- the top of tank can be equipped with hydrophobic gas filter whose pore size can be 0.2μm
- normally, a temperature monitor system equipped with high-borate glass sight glass will be designed so that the operator can know the condition inside the reactor conveniently.
- the jacket can be conventional jacket, plate coils, dimple jackets;
- the level gauge can be hydrostatic pressure level sensors or magnetic level sensors;
- other fittings like quick opening manhole, sight mirror, thermometer, sampling hole, respirator, CIP cleaner, inlet and outlet, reserve hole, hot/cold medium inlet and outlet and so on can all be customized according to the clients’ requirements.
Standards
- GMP
- TSG-2016 Supervision Regulation on Safety Technology for Stationary Pressure Vessel
- ISO2037
- FDA
- GB150.1~150.4-2011 Pressure Vessel